What
is NUSOFT Steel Shot? NUSOFT
Steel Shot is a metallurgically enhanced cast steel shot that
was developed for cleaning soft, delicate metal parts in standard
centrifugal wheel-type blast machines or in pressure-type
air cabinets. NUSOFT Steel Shot is round in shape with
a hardness of between 12 and 15 Rockwell C (less than 200HV).
Ultra-low in carbon, it has a density of slightly greater
than 7g/cc. NUSOFT Steel Shot is very durable with more
than twice the life of standard SAE grades of cast steel shot
and almost one thousand times the life of some competing abrasive
media.
How
is NUSOFT Steel Shot made? NUSOFT
Steel Shot is made from virgin, premium-grade cast steel shotno
other materials are added during the manufacturing process.
Only fully round shot particles are shipped to you. Once in
the furnace, the chemistry of the shot is carefully modified
for optimum performance. GMAs manufacturing facility
is fully ISO compliant and has gained QS-9000 Certification.
What
can NUSOFT Steel Shot do? NUSOFT
Steel Shot can: Remove heat treat scale from sintered powder metal
parts
De-flash aluminum die castings
De-burr delicate stampings and fabrications
Remove corrosion from machined surfaces
Remove ash residue from caustic bath solutions
Clean ceramic from intricate investment castings
Eliminate build-up of release agents from molds
What
wont NUSOFT Steel Shot do? NUSOFT
Steel Shot wont damage intricate detail work, texturize
polished or machined surfaces or degrade threads of tapped
holes. Because of its unique chemistry, NUSOFT Steel
Shot wont work harden or distort the work piece, and
it resists breaking down too rapidly into dust or fines. It
wont remove metal from part surfaces or damage blast
machine wear parts.
How
does NUSOFT Steel Shot compare with other abrasives?
PRODUCT
HARDNESS
DURABILITY
DENSITY
EQUIPMENT
REQ.
Glass
Beads
50-60
Rc (5-7 Mohs)
5-8
cycles
2.6
g/cc
air
blast
SAE
Steel Shot
4265
Rc (6-8 Mohs)
2500-3500
cycles
7.4
g/cc
air
or cent. wheel
Stainless
Shot
20
Rc (Work hardens to 60 Rc)
3500-4500
cycles
7.0
g/cc
air
or cent. wheel
Plastic
Media
3-4
Mohs
4-6
cycles
1.5
g/cc
air
blast
Ceramic
Beads
60-65
Rc (5-7 Mohs)
300-500
cycles
3.7
g/cc
air
or cent. wheel
NUSOFT
<20
Rc (33.5 Mohs)
6000-7000
cycles
7.4
g/cc
air
or cent. wheel
Will
changing to NUSOFT Steel Shot require special modifications? No.
NUSOFT Steel Shot works well in both centrifugal wheel
blast machines and pressure air blast cabinets with no modifications
needed. Nothing has to be added.
Just clean
the inside of the blast machine and remove all traces of standard
steel shot. Be sure to vacuum shot from around the screw auger
at the bottom of the cabinet and from the boot of the elevator
as well as from wear plates, reinforcing gussets, etc. (Remember:
Any standard shot that is left to circulate will leave its
mark.)
Check for
proper adjustment of the air-wash separator, repair any leaks
in the cabinet and replace worn wheel components.
NUSOFT
Steel Shot is equal in density to standard steel shot, so
it will flow easily through your blast machine with no drop
in amps to the wheel. If your blast machine utilizes a magnetic
separator, it also will work fine with NUSOFT Steel
Shot.
Is
NUSOFT Steel Shot environmentally friendly? NUSOFT
Steel Shot is a non-hazardous material and will not, in and
of itself, generate a hazardous waste. The dust in the dust
collector can be disposed of as with any standard shot blast
waste. Be sure to keep the dust collector free of build-up
by cleaning it regularly.
What
sizes of NUSOFT Steel Shot are available? NUSOFT
Steel Shot is available in five (5) sizes ranging from NS-70
through NS-230, and each size has its unique
applications.
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